Industrial Hydraulic Press Brake Machines: Advanced Metal Forming Solutions with CNC Control

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hydraulic press brake machine

The hydraulic press brake machine represents a cornerstone in modern metal fabrication, combining powerful hydraulic systems with precise control mechanisms to deliver exceptional bending and forming capabilities. This sophisticated equipment operates by applying controlled force through a hydraulic system to bend sheet metal and plate materials into predetermined angles and shapes. The machine consists of a robust frame, hydraulic cylinders, upper and lower tooling, and an advanced control system that ensures accuracy and repeatability. Modern hydraulic press brakes feature CNC controls, allowing for programmable bend sequences and automated operations that significantly enhance productivity. The machine's versatility enables it to handle various material thicknesses and types, from thin sheet metal to heavy plate steel, making it indispensable in manufacturing operations. With adjustable stroke lengths, variable pressure control, and multiple axis backgauge systems, operators can achieve complex bends with exceptional precision. These machines typically offer working lengths from 4 to 20 feet and tonnage capacities ranging from 25 to 1000 tons, accommodating diverse industrial requirements. Safety features include light curtains, emergency stop systems, and operator protection guards, ensuring secure operation while maintaining high productivity levels.

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Hydraulic press brake machines offer numerous compelling advantages that make them an invaluable asset in metal fabrication operations. First, their superior force control allows for precise bending angles and consistent results across multiple operations, reducing material waste and improving product quality. The machines feature adjustable ram speeds, enabling operators to optimize cycle times while maintaining accuracy. Their versatility in handling different materials and thicknesses provides manufacturing flexibility, allowing businesses to take on diverse projects without additional equipment investments. Modern hydraulic systems require minimal maintenance compared to mechanical alternatives, resulting in reduced downtime and lower operational costs. The integration of CNC technology enables quick setup times and easy program storage, making repeat jobs efficient and cost-effective. These machines also offer enhanced safety features, protecting operators while maintaining high productivity levels. The ability to perform complex bends in a single setup reduces handling time and improves workflow efficiency. Advanced backgauge systems ensure precise positioning, while user-friendly interfaces simplify operation and training requirements. The machines' robust construction ensures long-term reliability and consistent performance under demanding conditions. Energy efficiency features in modern systems help reduce power consumption without compromising performance. The ability to handle both small batch productions and high-volume runs makes these machines adaptable to changing business needs. Additionally, the availability of various tooling options extends the machines' capabilities, allowing for specialized applications and custom solutions.

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hydraulic press brake machine

Advanced CNC Control System

Advanced CNC Control System

The hydraulic press brake's advanced CNC control system represents a significant technological breakthrough in metal forming operations. This sophisticated system integrates powerful processors with intuitive user interfaces, enabling precise control over every aspect of the bending process. Operators can program complex bend sequences, store multiple job parameters, and recall settings instantly, dramatically reducing setup times and ensuring consistency across production runs. The system features real-time angle measurement and automatic angle correction capabilities, compensating for material spring-back and variations in material properties. This intelligent control system also includes 3D visualization tools for bend simulation, allowing operators to verify programs before actual production, preventing costly errors and material waste. The integration of network connectivity enables seamless data transfer between design systems and the machine, streamlining the manufacturing process and ensuring accurate implementation of engineering specifications.
Multi-Axis Backgauge Technology

Multi-Axis Backgauge Technology

The multi-axis backgauge system represents a cornerstone of precision and efficiency in modern hydraulic press brake operations. This advanced positioning system utilizes servo-driven motors to achieve precise material placement along multiple axes, ensuring exceptional accuracy in complex bending operations. The system can automatically adjust its position between bends, supporting the creation of intricate parts with multiple bend angles and dimensions. Programmable positioning eliminates manual measuring and marking, significantly reducing setup time and potential human error. The backgauge system includes advanced features such as height adjustment and finger spacing customization, accommodating various part geometries and ensuring optimal support during the bending process. This technology enables operators to achieve consistent results across large production runs while maintaining the flexibility to handle small batch custom work efficiently.
Adaptive Bending Force Control

Adaptive Bending Force Control

The adaptive bending force control system represents a revolutionary advancement in hydraulic press brake technology, offering unprecedented precision and material handling capabilities. This sophisticated system continuously monitors and adjusts the applied force during the bending process, ensuring optimal results regardless of material variations or environmental conditions. The system incorporates advanced sensors and real-time feedback mechanisms to maintain precise control over the bending angle and force distribution. This adaptive control enables the machine to automatically compensate for material thickness variations and spring-back characteristics, ensuring consistent results across different material types and thicknesses. The system also includes intelligent overload protection, preventing damage to both the machine and tooling while maintaining maximum productivity. This advanced force control technology significantly reduces setup time and material waste while ensuring superior quality in the final product.